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The “Stuck Part” Nightmare: 5 Rules for Vacuum Forming Draft Angles & Undercuts

Cross-section illustrating how deep texture requires extra draft angle to prevent drag marks.

There is a specific feeling of dread that every product designer knows. It happens when you’re standing on the shop floor, watching the machine cycle. The sheet heats up, the mold raises, the vacuum pulls tight, it looks perfect. Then, the operator hits “release.” And nothing happens. The part is seized onto the tool. The […]

Why Vacuum Forming Beats 3D Printing for Mid Volume Production

surface finish comparison 3d printed vs vacuum formed parts

We see it all the time. A startup designs a brilliant new device enclosure or an automotive aftermarket part. They 3D print the first prototype, and it looks great. Then they print ten more for beta testing. Still good. But then comes the order for 500 units. Suddenly, their “rapid” prototyping lab turns into a […]

Vacuum Forming vs. Fiberglass Molding: Which Manufacturing Process is Right for Your Project?

fiberglass vs vacuum forming surface finish comparison

In the world of custom manufacturing, engineers and product designers are often stuck between a rock and a hard place. You either pay astronomical tooling costs for injection molding or endure the slow, labor-intensive process of fabricating parts by hand. But what if there was a middle ground? A sweet spot that offers speed, durability, […]

Fiberglass in Renewable Energy: Wind Turbine Blades

fiberglass wind blades

Wind energy is one of the cornerstones of all global renewable energy strategies. Modern wind farms efficiently transform natural airflow into electric power, but the usually not-recognized star of the show is the blade of the wind turbine. These blades need to be large, strong, and lightweight, while withstanding extreme environmental conditions. The material making […]

What is Fiberglass Used For? Key Manufacturing Industries

roll of fiberglass

You might not think about fiberglass every day, but it is one of the most versatile and widely used materials in the world. From cars and boats to medical equipment and wind turbines, fiberglass is valued for being strong, durable, and lightweight. These qualities are exactly why so many industries depend on it.  In this […]

Types of Fiberglass: CSM, Woven Roving & Material Science

fiber glass roll

Not all composite materials are created equal. When engineering a structural component, the specific variant of reinforcement you choose directly affects tensile strength, weight, production cost, and long-term durability. This technical guide covers the primary categories of reinforcement used in industrial manufacturing, the chemical distinction between raw threads and cured composites, and how to match […]

Top 5 Fiberglass & Composite Trends in 2026

Fiberglass sheet

Fiberglass and composite materials are taking on a central role in manufacturing. They influence how we create everything from cars to boats to medical devices. Their lightweight nature, strength, and flexibility make them essential in various industries. As we move into 2026, several trends are emerging that are changing the landscape of composites. Manufacturers are […]

How to Choose the Right Thermoplastic Sheet for Your Part

thermoplastic machine

When designing a plastic component or part, selecting the right thermoplastic sheet is crucial to guarantee it meets performance, durability, and functionality requirements. The conditions a part will face – whether impact, heat, or chemical exposure – can greatly influence which material is best suited. For instance, the transparent sheeting used in bus windows requires […]

How Custom Plastic Enclosures Boost Durability and Design

close up of gloved hands working with a roller

At BLG Fiberglass, we understand that protecting your product is just as important as designing it. Custom plastic enclosures safeguard components, extend product life, and give you the flexibility to create designs that stand out. Here’s why investing in a custom enclosure makes a real difference. How Plastic Enclosures Boost Product Durability Durability isn’t just […]